Scrap Metal Processing Plant; 50% of the world's annual steel yield comes from scrap steel. Because the cost of building a blast furnace for steel production is very high, recycle smelting becomes mainstream in medium and mini milling. However, processing scrap steel is a very important key for the steel manufacturer to improve production capacity and quality.

Cracking is a capital-intensive process design for large volume size reduction and separation of iron from non-ferrous and non-metallic materials. ENG aims to achieve the highest possible recovery rate, enabling our customers to generate maximum revenue from their ferrous and non-ferrous scrap.

Pre-Shredder (Optional Equipment)

Typically, ENG Pre-Shrinkers are capable of processing up to 25-70 tonnes of scrap material per hour: 1. Vehicles without an engine, transmission or tyres; baled or flattened. 2. “White Goods” i.e. home appliances, washing machines, refrigerators, etc. 3. Normal thickness iron and steel scrap up to 1/4” (8 mm) thick. 4. Hard packed bales larger than 500mm*500mm, with density below 1.5 tons/m2. The ENG Pre Shredder is designed primarily to help the shredder operator process materials that may cause problems or be too risky to process. Normally the main items are heavy bales and the entire vehicle body as long as they will fit.

Features:

1. Reliable operation and ease of maintenance of the shredding plant at lower operating costs per ton of scrap produced.

2. Wear parts are manufactured from proprietary work hardening steel alloys produced at local foundry under strict casting quality control.

3. Designed upper and lower rollers are the key to the effectiveness of the Pre Shredder.

Master-Shredder

Main Shredder is the core part of scrap metal processing plant, shredder size is to accept scrap material up to 2.6 meters wide. This ensures that it can handle all cars “received” or leveled conditions without any problems. The incoming scrap is a piece with high velocity force and continuously compresses the scrap metal until it is small enough to pass through the screen opening. Non-degradable particles passing around the rotor can be discharged from the shredder through the rejection gate located on the rear wall of the shredder.

Capacity:

1. Grinder sizes from 45×47 to 120×120, production capacity from 4-400 tons/hour and motor from 200HP to 10,000HP.

2. Special Feature: High capacity heavy duty design.

3. High efficiency and reliability in operation.

4. Ease of Maintenance and Cost Effective.

5. Available remote control to improve operation security.

Air Separation System

Main Shredder and Vibrator, easy to take dust into the air during operation. The high efficiency cyclone will remove a high percentage of light waste materials and transport them to the (Auto Shredded Residue, ASR) area.

1. Special Feature: Two-stage optimal design.

2. Super suction Dust Collector.

3. Flame proof design; In case of explosion damage during the shredding process

Separator and Transfer System

The piece scrap is transferred from the Vibro pan to the magnetic separation unit by a rubber belt conveyor. Non-aluminium, copper, etc. There are many valuable recyclable metals such as: The non-ferrous sorting machine separates and transfers to the stacking area via conveyor.

Feature:

1. Three main classifications: Ferrous, Ferrous and Relic.

2. Conveyor belts are made of durable material, which is anti-corrosion, flame-resistant and multi-functional rubber.

3. Service platform and access ladder are installed on all conveyors in case of maintenance and monitoring.

Auxiliary Equipment:

ENG cooperates with many leading companies in its field. They supply ENG Eddy Current System, Magnets, Induction Sequencing system and other hardware. Whatever your needs, we can offer the best design and solution for your Scrap Metal Recycling processing plant, assisting with the entire facility.

Tags: recycling plant scrap recycling plant scrap processing scrap metal processing plant recycling plant scrap turning plant scrap processing scrap metal processing plant Eng Mineral